Dr.LoPAS
Efficient maintenance with automated systems is essential for managing conveyors and handling operational issues.
Dr. LoPAS is equipped with 19 types of sensors, allowing it to identify abnormal values on rollers and conveyors as it travels.
About LoPAS
Representative Director: Eiichi Yamauchi
He spent 36 years at TDK Corporation engaged in sales of electronic components since joining the company. He served as
the global sales director for the digital home appliance sector and as the general sales director for the Japan market, mainly in the
automotive field, where he created and launched numerous new products. He later served as an advisor at the R&D laboratory. In March 2023, he founded
LoPAS Inc.
The logistics industry is entering a revolutionary era of automation. However, as reliance on conveyor systems
increases, so do the associated risks. A single malfunction can halt the entire supply chain, leading to enormous economic
losses and potential safety hazards for workers.
Mission
In an era of technological innovation, the labor-intensive logistics industry faces a growing workforce shortage. By offering a “logistics DX anyone can adopt,” we aim to bridge the digital divide and promote sustainable logistics.
Vision
With a DX solution that anyone can adopt and next-generation logistics optimization technology, we aim to eliminate waste in every step of the transportation process and create a world where uninterrupted logistics becomes the norm.
Value
Reducing waste, improving transportation efficiency, and minimizing environmental impact. When logistics changes, society and the planet become more sustainable and people-friendly. To make that a reality, we will continue contributing through technology.
Business Description
Information processing operations using computers and their related equipment and services.
Planning, development, design, sales, leasing, maintenance, support, import/export, consulting, and related services for computer systems and networks.
Planning, development, design, sales, leasing, maintenance, support, import/export, consulting, and related services for robot systems.
Information processing services related to business management using computers.
Management and operation of distribution centers using computers, as well as logistics information collection and processing services.
Data analysis and consulting using computers.
Worker dispatching services related to computer technology.
All ancillary and related business activities pertaining to the preceding items.
Company Information
Company Name: LoPAS Co., Ltd.
Established: 03/01/2023
Representative Director: Eiichi Yamauchi
Capital: 87.665 USD
Bank: Sumitomo Mitsui Banking Corporation (SMBC)
Head Office:
3-16-3 Shibuya, Shibuya-ku, Tokyo 150-0002, Daiichi Minegishi Building 9F
Jinbocho LAB:
1-29-4 Kanda Jinbocho, Chiyoda-ku, Tokyo 101-0051, Shohiro Building 6F
Nagoya Office:
3-11-25 Nishiki, Naka-ku, Nagoya, Aichi 460-0003, Arc Sakae Nishiki New Business Building Room 304
How LoPAS Works
Our technology combines advanced physical hardware with powerful artificial intelligence. A specialized device mounted on the existing conveyor system automatically travels along the conveyor while it is in operation, recording key parameters such as sound, temperature, vibration, and images.
The collected data is immediately sent to our cloud platform, where our proprietary AI technology analyzes it.
Why LoPAS Is Chosen
LoPAS is a pioneering and unique solution for conveyor maintenance. We are the only company that provides a failure detection service using a mobile diagnostic device that travels on the conveyor. Our core technologies are patent-pending, with some patents already granted.
In addition, a single LoPAS device can inspect multiple conveyor lines, and our system can be introduced without requiring complex modifications to existing conveyors.
Automated Risk Detection
Automated Risk Detection
Dr.LoPAS provides an efficient maintenance solution for automated systems by automatically detecting conveyor failures with location information using a mobile inspection device. This minimizes risks and damages.
Automation enhances logistics speed and operational efficiency, yet system failures can still occur due to component wear, aging, or unexpected disruptions. As workforces shrink, troubleshooting becomes more challenging, increasing the need for timely, efficient, and well-planned maintenance strategies.
LoPAS CD automatically detects failures with location information using a single mobile inspection machine capable of inspecting all conveyors.
Data Collection with Multi-Sensors
Dr.LoPAS is equipped with 19 sensors that collect conveyor data along with location information. By analyzing abnormal values caused by wear or excessive load, failure detection becomes possible.
Abnormal values caused by minor failures such as roller or belt wear, or abnormal loads and forces, are accumulated. By analyzing the historical changes in this data, failures can be detected at an early stage.
Image Analysis
A high-resolution front-center video camera records the entire conveyor while running. The current position on the conveyor is identified by tracking changes in feature points in the surrounding images.
Thermal Mesh
Two thermal cameras are installed on the left and right sides at the front.
They measure the conveyor’s temperature in a mesh pattern. Each mesh cell is synchronized with the conveyor’s position information, and the temperature history of each roller is stored as big data. By analyzing changes in this history, failures can be detected before emergency stops occur, enabling timely maintenance.
Location Information
The most important factor in failure detection is location information. LoPAS CD analyzes the location data from roller-level sensor readings by combining seven different sensors. Nineteen types of sensor data collected from each sensor are stored in cloud-based big data. We determine “when, where, what, how, and why” by understanding the situation in detail.
Abnormal Value Judgment
Learning the criteria for abnormal values
First, the device runs along the inspection course to collect current baseline data.
Regular inspections along the same course allow failures to be judged using threshold values.
Based on the judgment results, the threshold values are re-learned and adjusted to match the specific characteristics of each course.
Abnormality Detection Email
Email notification of abnormalities
When an abnormal value is detected, its location and condition are automatically sent by email.
Since the list of abnormal values is included in the email body, clicking it automatically opens a preview screen of the abnormal point.
You can check the abnormal point using maps or the video camera, allowing you to start maintenance immediately.
Data Collection
A special measuring device with built-in positioning functionality inspects the entire course.
A single device equipped with 19 sensors collects the status of all equipment across the entire transport course in one run.
Collected data is separated for each roller and can be checked as historical changes.
By analyzing changes over time, signs of failure can be detected and listed as maintenance candidates before an emergency stop occurs.
Mapping Function
Multiple positioning sensors accurately track the running position along the course.
Identifying the abnormal location is the most important part of failure detection.
The mobile inspection device records detailed positions while running and simultaneously stores measurement data and location information as map data.
Location tracking is managed across four layers: course number, line number, machine number, and roller number. It also supports the positions of special equipment such as belt conveyors and slalom conveyors.
About the Introduction
Before implementing the failure detection system, we will explain the necessary preparations.
Preparation for Implementation
Before installing the system, it is necessary to check the specifications of your conveyors in advance.
Please provide the relevant information to the person in charge, such as conveyor width, distance between rollers, running speed, joint structure, and the installation status of load sensors. Our staff will contact you later.
If the system is already installed and you wish to add additional measuring devices, you can place an additional order using the order button. Once your order is confirmed, our staff will contact you again.
Logistics
Predictive
Assistance System